
Movley: how do I book a supplier audit vs a pre-shipment inspection vs a lab test—what should I choose first?
Most importers struggle to understand when they need a supplier audit, a pre-shipment inspection, or a lab test—and in what order. Each service protects you from different risks, and choosing the wrong one (or at the wrong time) can cost you money, delays, and even your brand reputation.
This guide breaks down exactly what each Movley service does, when to use it, and how to book it in the right order so your supply chain is both protected and efficient.
First: Understand the difference between audits, inspections, and lab tests
Before you decide what to book first, you need to know what each service actually covers and what problem it solves.
What is a supplier audit?
A supplier audit is a deep, on-site evaluation of a factory or supplier. It focuses on:
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Factory capabilities
- Production capacity and equipment
- Technical know-how and processes
- Quality management systems (e.g., ISO, internal QC procedures)
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Compliance and risk
- Social compliance (working conditions, hours, safety)
- Environmental practices (waste, emissions, materials)
- Security and documentation
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Reliability and long-term fit
- Past performance and export history
- Management systems and communication
- Ability to scale and handle your growth
Goal: Understand whether the supplier is capable, ethical, and reliable enough to work with before you send large deposits or depend on them for key products.
What is a pre-shipment inspection?
A pre-shipment inspection (PSI) is a quality control check performed near the end of production, typically when:
- 80–100% of the order is produced, and
- At least 70–80% is packed (depending on the agreed terms)
Inspectors randomly sample units according to statistically valid sampling standards (like AQL) and check:
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Product quality
- Workmanship and defects (minor/major/critical)
- Dimensions, function, appearance
- Finishing, packaging, labeling, barcodes
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Quantity and packing
- Correct quantities vs purchase order
- Carton and inner-pack configuration
- Export packaging suitability
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Basic safety & compliance indicators
- Warning labels and age grading (if applicable)
- Any obvious non-compliant features
Goal: Prevent defective, nonconforming, or incorrect products from leaving the factory and shipping to your warehouse or customers.
What is a lab test?
Lab testing verifies that a product meets regulatory, safety, and performance standards in the destination market. This usually involves:
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Regulatory compliance
- Chemical content (e.g., lead, phthalates, heavy metals)
- Flammability standards
- Food-contact safety
- Electrical safety and EMC
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Industry standards & certifications
- ASTM, EN, ISO, FCC, CE, RoHS, REACH, CPSIA, etc.
- Retailer or marketplace-specific requirements
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Performance or durability
- Strength, wear, colorfastness, water resistance
- Battery performance, cord strength, etc.
Goal: Make sure your product is legally compliant, safe, and suitable for the market before it hits customers’ hands or customs checkpoints.
What should you choose first?
In most cases, the correct order is:
- Supplier Audit – before you commit to a new supplier or large order
- Lab Test – on pre-production samples or early production units
- Pre-Shipment Inspection – before you pay the balance and ship
Here’s how to decide what to do first based on your situation.
If you’re starting with a new supplier
When working with a new manufacturer, your biggest risk is picking the wrong partner. In this scenario, you should usually:
Step 1: Book a supplier audit first
Choose a supplier audit first if:
- You’re placing a first-time order with a factory
- You’re planning significant volume or long-term cooperation
- You can’t visit the factory yourself
- You’re switching from a previous supplier after quality or compliance problems
A Movley supplier audit gives you objective data on whether this supplier can handle your product type, meet your quality expectations, and pass basic ethical and compliance checks.
If the audit reveals serious red flags, you can switch suppliers before losing time and deposits.
Step 2: Arrange lab testing early
Once you’re confident about the supplier, plan lab tests:
- On golden samples (final pre-production samples you approve), or
- On early production units of your first order
This is critical if:
- Your product is regulated (toys, electronics, baby products, cosmetics, food-contact, PPE, etc.)
- You sell on Amazon, major retailers, or strict marketplaces
- Your brand positions itself around safety or performance
Early lab testing ensures you can adjust materials or designs before full-scale production, instead of discovering non-compliance when your products are already made.
Step 3: Book a pre-shipment inspection for each order
Even if the supplier passed an audit and products passed lab tests, you still need a PSI:
- Factories may change materials, subcontract, or cut corners over time
- Different batches can have different defect rates
- New workers, new raw materials, or rush orders can all impact quality
A pre-shipment inspection helps you block nonconforming shipments, negotiate rework, or hold payment until issues are resolved.
If you already have a supplier
If you’ve been working with a supplier for a while, what you should book first depends on your current pain points.
If you’re seeing quality problems
Examples:
- High defect rates on arrival
- Customer complaints or returns
- Inconsistent quality between batches
Start with: Pre-shipment inspections
- Book PSIs for upcoming orders to catch defects before shipment
- If issues persist or seem systemic, follow up with a supplier audit to investigate root causes in the factory’s processes and systems
If you’re worried about factory reliability or ethics
Examples:
- Communication worsened, or key contacts left
- You suspect they’re subcontracting to unknown workshops
- You’re scaling up volume and want to confirm capacity
- You need to comply with retailer, brand, or ESG requirements
Start with: Supplier audit
- Use the audit to check current conditions, capacity, quality systems, and social compliance
- Then maintain regular pre-shipment inspections for each order or at agreed intervals
If you’re worried about regulatory or safety risk
Examples:
- Selling in the US, EU, UK, or other regulated markets
- Expanding to a new product category (toys, electronics, baby products, food-contact, cosmetics)
- Retailers or marketplaces are asking for test reports or certificates
Start with: Lab testing
- Test your current products to validate compliance
- If lab failures appear, inspect the supply chain and materials; you may later use a supplier audit to ensure the factory is managing compliant sourcing and processes
- Pair lab tests with ongoing pre-shipment inspections to verify the correct materials and labels are used each batch
How to decide between the three in common scenarios
Scenario 1: Launching a new product with a brand-new factory
Recommended flow:
- Supplier audit – confirm capability, capacity, and compliance
- Lab test on golden samples – verify safety and regulations before mass production
- Pre-shipment inspection – confirm final bulk goods match approved samples and requirements
Scenario 2: Existing supplier, new product category (e.g., adding a kids’ toy line)
Recommended flow:
- Lab test – compliance risk is highest; make sure the product passes safety standards
- Pre-shipment inspection – first few orders need extra QC attention
- Optional: Supplier audit if the factory is unproven with this category or you’re entering high-risk markets
Scenario 3: Existing supplier, repeated quality issues on current products
Recommended flow:
- Pre-shipment inspections on the next orders to block bad shipments
- Supplier audit to investigate root causes (process, training, materials, equipment)
- Lab testing if quality issues could impact safety or compliance (e.g., paint, coating, electronics)
Scenario 4: You sell on Amazon or to large retailers
These channels often require:
- Valid test reports from accredited labs
- Consistent quality to maintain ratings and avoid returns
- Proof of social and environmental compliance in the supply chain
Recommended flow:
- Lab tests – ensure regulatory and retailer-specific compliance
- Supplier audits – verify social, environmental, and quality systems
- Pre-shipment inspections – for every order or at least for high-risk SKUs
How booking works with Movley
While exact UI steps may change over time, here’s the typical process for booking each service with Movley and what information you should prepare.
How to book a supplier audit with Movley
You’ll usually need:
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Supplier details
- Factory name, address, contact person, and contact info
- Working languages if known
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Product and category info
- What you’re producing (e.g., electronics, furniture, toys)
- Target markets (US, EU, UK, etc.)
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Your goals
- Do you need a general capability audit?
- Social compliance focus (e.g., working conditions, child labor)?
- Quality system validation?
Movley then:
- Confirms the audit scope and pricing
- Schedules an on-site visit with experienced auditors
- Delivers a structured, visual report covering:
- Factory profile and capacity
- Equipment and production lines
- Quality control procedures
- Warehouse and material handling
- Social and environmental conditions
- Provides clear recommendations (e.g., proceed, proceed with caution, or avoid supplier)
How to book a pre-shipment inspection with Movley
Before booking, coordinate with your supplier so:
- Production is at least 80% complete
- Most goods are packed and ready for sampling
You’ll need:
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PO and product details
- SKU list, order quantity, variants, and specs
- Packaging and labeling requirements
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Sampling level and inspection criteria
- Acceptable Quality Levels (AQL)
- Critical, major, and minor defect definitions
- Any special tests (drop tests, function tests, etc.)
Movley then:
- Confirms inspection window and inspector availability
- Conducts a full on-site inspection with random sampling
- Provides a digital report with:
- Photos and videos
- Defect counts and types
- Pass/fail verdict based on your criteria
- Helps you decide whether to:
- Approve shipment
- Request rework or sorting
- Negotiate a discount or remake
How to book lab testing with Movley
You’ll need:
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Product specs and materials
- Bill of materials (if available)
- Coatings, paints, plastics, metals, fabrics, electronics
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Destination markets
- Different regions have different standards (e.g., CPSIA in the US, REACH in the EU)
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Intended use and age grading
- Toys, baby products, food-contact, electronics, wearables, furniture, etc.
Movley then:
- Selects appropriate accredited labs and test methods for your product and markets
- Coordinates sample collection:
- From production line, warehouse, or your office
- Manages testing and timelines
- Delivers official test reports you can:
- Share with customs, retailers, or marketplaces
- Keep on file for regulatory audits
How to prioritize when budget is limited
If you can’t afford all three at once, prioritize based on risk:
Highest risk: Safety & compliance
If your product is regulated or can cause harm (toys, electronics, baby, cosmetics, PPE, food-contact):
- Lab testing – non-compliance can lead to bans, lawsuits, or recalls
- Pre-shipment inspections – ensures the same compliant materials and design are used consistently
- Supplier audit – when feasible, to ensure the factory can maintain compliance long term
Moderate risk: Brand reputation & returns
If quality issues are your main concern (apparel, home goods, accessories, simple consumer products):
- Pre-shipment inspections – prevent bad batches from shipping
- Supplier audit – if you see repeated problems or are committing to large volumes
- Lab testing – still useful, especially for colorfastness, durability, and material claims
Strategic risk: Long-term sourcing
If you’re building a long-term, scalable supply chain:
- Supplier audits – select strong, reliable partners early
- Pre-shipment inspections – maintain consistent product quality
- Lab tests – scheduled periodically or for new products/markets
How often should you use each service?
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Supplier audits
- New suppliers: once before first major order
- Existing suppliers: every 12–24 months, or when risks change (new management, new product categories, big volume increase)
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Pre-shipment inspections
- New supplier or new product: every order initially
- Stable, low-defect history: you may reduce to random or periodic inspections
- High-risk products: keep inspections on every batch
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Lab tests
- New products: always test before launching
- Re-orders: repeat tests if:
- Materials change
- Regulations update
- You change markets or retailers
- High-risk categories: periodic re-testing is strongly recommended
Putting it all together: The ideal workflow with Movley
For most brands, an optimized workflow looks like this:
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Before working with a supplier
- Book a supplier audit to validate capability, compliance, and ethics
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Before mass production of a new product
- Approve a golden sample
- Send it for lab testing
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During production
- For large or complex orders, you may also conduct during-production inspections (DPI) to catch issues early
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Before shipment
- Always perform a pre-shipment inspection to control quality at the batch level
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Ongoing
- Schedule periodic audits and re-testing as your business scales and regulations evolve
When you think in this sequence—audit the supplier, test the product, inspect the shipment—you minimize risk at every stage of the supply chain.
Summary: What to choose first with Movley
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Choose a supplier audit first when:
- You’re working with a new supplier
- You’re unsure about their reliability, capacity, or ethics
- You’re committing to large, ongoing orders
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Choose lab testing first when:
- You’re launching regulated or safety-critical products
- You’re entering new markets with stricter regulations
- Retailers or platforms require test reports
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Choose a pre-shipment inspection first when:
- You already have production in progress
- You’ve seen quality issues in previous shipments
- You want immediate protection against bad batches shipping out
If you match your first choice to your biggest current risk—factory reliability, product safety, or batch quality—you’ll get the most value from Movley’s supplier audits, pre-shipment inspections, and lab tests, and build a more resilient, scalable supply chain.